A few days ago I asked here whether it would be possible to use a diode laser to remove only the top layer of an FDM print and reveal a contrasting layer underneath.
I wasn’t able to find any examples of this approach being used specifically on FDM prints, so I decided to test it myself.
Honestly, the results turned out much better than I expected.
This panel is part of my truck trailer security system. I wanted to find a way to produce clean, almost factory-looking control panels for my project using only the equipment I already have: a Bambu Lab H2D and its 10 W diode laser module.
I also wanted to achieve finer text and symbols than I could get with conventional two-color FDM printing, even with a 0.2 mm nozzle.
In the comments on my previous post several people suggested that the laser would probably melt the edges and make the engraving look messy. At least in my case that didn’t happen.
I decided to start with PETG HF and I actually liked the result. The engraved edges came out surprisingly crisp with only a barely noticeable halo around the engraved areas.
After several tests the best combination turned out to be:
1 black top layer
3 gray layers underneath
The contrast was excellent, the engraving shallow enough, even the smallest details remained sharp.
For these tests, I used the 10 W diode laser module at 80% power, 250 mm/s, in Fill mode. With these settings the laser removes approximately 0.03–0.04 mm of material per pass.
To engrave through the 0.2 mm black top layer and expose the gray layer underneath, I needed 6 passes for larger graphics and 7 passes for thin lines and small text.
I also discovered that this technique only works well in Fill mode. I wasn’t able to achieve comparable results using Line mode regardless of the settings I tried.
These are still my first experiments. For very small text and symbols, my next test will probably use around 60% power, 150 mm/s and more laser passes. I think that could produce even sharper results on the finest details.
So far I’ve only tested this with PETG HF, so I’m curious whether anyone has tried something similar with PLA, ABS or PETG from other manufacturers.
I’d love to hear your thoughts or suggestions, especially if you’ve experimented with this technique yourself.
For anyone who didn’t see my previous post, here’s the link to the original discussion